Package Modules
Modular process units are pre-engineered solutions that optimize manufacturing and processing workflows. These compact modules combine essential elements such as reactors, heat exchangers, and automation interfaces, facilitating flexible implementation and future expansion. By minimizing field assembly requirements, they lower labor expenses and accelerate project timelines, particularly suited for dynamic industries or resource-limited environments.
For many onshore gas and select downstream operations, processing systems are frequently built on skid-mounted modules to maximize adaptability and footprint efficiency. We specialize in the fabrication of modular skid packages, whether optimized for rapid relocation, evolving process demands, or long-term operational savings. Our skid solutions can be quickly integrated and commissioned in nearly any environment—from remote gas plants to pipeline compressor stations.
Each fully assembled skid includes essential process components such as columns, reactors, heat exchangers, separators, tanks, valves, pumps, piping and control systems, ensuring seamless connection to existing infrastructure.
Suntech Metal Equipment provides skid-mounted modules for the following application industries and specific scenarios:
1. Mining & Metallurgy Industry
Ore Processing: Crushing, screening, flotation, or magnetic separation for non-ferrous metals (e.g., copper, aluminum, zinc, nickel), such as skid-mounted mineral processing plants.
Smelting & Refining: Modular smelting furnaces, electrolytic cells (e.g., aluminum electrolysis skids), or gas treatment systems.
Tailings Management: Mobile tailings recovery or wastewater treatment skids.
2. Oil & Gas Industry
Offshore/Onshore Fields: Skid-mounted pipelines and valves made of copper-nickel alloys (for corrosion resistance).
Gas Processing: Desulfurization or dehydration skids (using titanium/aluminum alloy components).
3. Chemical & Pharmaceutical Industry
Reaction Systems: Corrosion-resistant skid-mounted reactors or heat exchangers (titanium, zirconium, Hastelloy).
Fluid Handling: Modular pumping stations or piping systems (copper/stainless steel).
4. Power & Energy Industry
Battery Materials: Hydrometallurgical skids for lithium, cobalt, and nickel (battery recycling or precursor production).
Transmission: Skid-mounted substations or distribution units (aluminum/copper conductors).
5. Environmental & Recycling
Metal Recovery: Skid-mounted sorting/melting systems (e.g., gold/silver/copper recovery from e-waste).
Wastewater Treatment: Modular treatment units (aluminum/titanium materials).
6. Marine & Offshore Engineering
Desalination: Titanium alloy skid-mounted desalination modules (seawater corrosion resistance).
Ship Systems: Copper-nickel alloy cooling system skids.
7. Aerospace
Special Alloy Processing: Modular heat treatment or forming equipment for nickel/titanium alloys.
8. Infrastructure Construction
Modular Buildings: Rapid-deployment aluminum alloy skids (e.g., temporary plants/bridge components).
9. Food & Beverage
Brewing Equipment: Stainless steel (nickel/chromium) skid-mounted fermenters or filling lines.
10. Research & Laboratories
Pilot Testing: Small-scale skid-mounted reactors for rare metals (e.g., tantalum, niobium).
Key Advantages of Skid-Mounted Systems
Rapid Deployment: Reduced on-site installation time, ideal for remote mines or urgent projects.
Flexibility: Relocatable and reusable, lowering investment risks.
Customization: Designed for non-ferrous metals' properties (e.g., high-temperature/corrosion resistance).
These industries adopt skid-mounted equipment for efficiency, cost savings, and adaptability, especially in high-value or corrosive applications involving non-ferrous metals.